|
|
Colors:
Colors
are important in any interior design work so learning how to blend
colors in your cultured marble factory will be important. When
manufacturing the formulas below, you could find yourself working with
well over a hundred different colors.
|
|
|
|
|
|
Cultured Marble:
I used to say that cultured marble would be your most commonly used
formula, but with so many formulas made available, it may or may not be
your biggest seller. By mixing some other fillers in with your
limestone / calcium carbonate, you can get some pretty incredible
marble effects. You can manufacture any color imaginable in
either veined marble or in solid colors. |
|
|
|
|
|
Cultured Onyx:
Cultured Onyx is a semi-transparent product which shows a lot of depth
in the stone. It allows you to see some of the veining down
inside the product, rather than simply seeing veining on the surface,
and since it is transparent, it can be back-lit for some nice effects. |
|
|
|
|
|
Cultured Granite:
Cultured Granite is becoming more and more popular and some marble shops are doing more granite than cultured marble.
You can’t open a Bath and Kitchen magazine without seeing granite
in some form. There are some granite formulas that make cultured
granite very affordable for all housing markets, but domestically
and overseas. |
|
|
|
|
|
Spray Granite:
Spray Granite is specially great for overseas factories who may not
have access to granite fillers and may not otherwise be able to produce
a cultured granite material. Granite is sprayed over the molds
about 1/16th of an inch thin, and back filled with cultured marble. |
|
|
|
|
|
Solid Surface:
Solid surface is mainly used for kitchen coutertops, but has become a
standard in the hotel industry and has become very popular in
commercial installations. Basically, you can produce the same
kind of product as Corian. The beauty of solid surface is that
you can simply sand the surface to get a like-new look again if it
starts to show any wear. It is quite stain resistant, and can be
cut, glued, seamed, and routed to fabricate many creative installations. |
|
|
|
|
|
Decorative Art Inlays:
There are some nice picture designs available that you can fabricate
into your cultured products. There is a theme for everybody,
whether it’s ducks, fish, flowers or butterflies you’re
looking for. More custom the work, the more dollar you can demand. |
|
|
|
|
|
Tortoise Shell:
I show this technique mainly to show an important principle in
manufacturing cultured marble type products. I also train using
bold colors to dramatize the effect, but it actually looks quite
elegant in some very light or white colors. |
|
|
|
|
|
Textured Flooring:
If you manufacture flooring, you’ll want the flooring to have a
textured non-skid finish. You can make textured flooring material
using any of the formulas; cultured marble, onyx, granite, etc., to
match the other items you produced for the bathroom.
|
|
|
|
|
|
Two Tone Effect:
There are several reasons why Two Tone vanity tops or bathtubs are
great. The first being more custom = more dollars, but... have
you ever seen a two tone Anything in a Kohler, American Standard, or
other plumbing supply store? Imagine that... you can do what they
can’t. |
|
|
|
|
|
Lightweight Marble:
You can reduce the weight of your products by up to 50% by using some
light weight fillers. This will make it easier to handle large products
like bathtubs and some of the larger shower pans, especially if you’re
moving them up a flights of stairs.
|
|
|
|
|
|
Solid Colors:
Not every customer wants ‘veined’ cultured marble.
Solid colors are very popular in some places, as you can see on the
Photo page. |
|
|
|
|
|
Decorative Countertop Edges:
Most countertops, whether in the kitchen or bathroom, are manufactured
on molds with various style front edges. There are several ways
to achieve this look, but adds value to each countertop that you
manufacture on your molds. |
|
|
|
|
|
Granite over Wood:
This is a cost saving way to produce a granite effect. It’s
similar to spraying the granite on the mold as described in the spray
granite above, but in this case, it is reverse. Instead of
spraying on the mold and back filling with cultured marble, the spray
granite is applied over the top of your product, whether is for a
countertop or furniture. |
|
|
|
|
|
Extra Thick:
You will find many instances where you don’t want to simply throw
down a slab of marble. By making it look extra thick, you can
turn a ‘slab’ into a classy installation. More custom
= more dollars. |
|
|
|
|
|
Flexible Marble, Onyx, Granite:
You can make flexible marble, onyx,
granite, spray granite, and tortoise shell. Very custom and very
lucrative. It’s not an off-the-shelf kind of item that can
be found in any plumbing or building material supply store.
|